2000W/1500W Automatic Type Laser Welding Machine for Aluminum Copper Stainless Steel with Feeding Wires

Product Description

The 2000W/1500W Automatic Type Laser Welding Machine for Aluminum Copper Stainless Steel with Feeding Wires is a high-quality laser welding machine designed for various industrial applications. This machine utilizes advanced technology to provide efficient and precise welding of aluminum, copper, and stainless steel materials. With its automatic feeding wire feature, it ensures a continuous and seamless welding process.

Key Features:

• Long Service Life: The laser used in this machine has a remarkable lifespan of up to 100,000 hours, ensuring long-term performance and reliability.
• High Energy Conversion Efficiency: The electro-optic conversion efficiency of this machine is exceptionally high, with over 25%-30% of power converted into laser energy. Compared to traditional YAG pulse lasers, the fiber continuous laser welding machine offers more than 10 times the conversion rate.
• No Consumables: Unlike YAG pulse welding machines that require regular replacement of xenon lamps and lenses, the fiber continuous laser welding machine is designed without any consumables, resulting in lower maintenance costs.
• Low Energy Consumption: This machine is energy-efficient, saving electricity and reducing operational costs. It provides high stability and requires minimal maintenance.
• High Welding Speed and Precision: The laser welding energy density of this machine is significantly higher than that of YAG pulse welding machines, resulting in faster welding speeds up to 4 times. It also generates thin weld seams, minimal thermal deformation, and narrow and deep heat-affected zones.
• Easy Integration: With its optical fiber output, this machine can be easily integrated with automated workbenches or robots, increasing production efficiency. It is capable of continuous operation for up to 24 hours.
• Customizable Options: The machine offers a customizable large workbench and XYZ axis travel, allowing flexibility to meet various industrial requirements.

Principle

The fiber continuous welding machine represents an advanced and innovative welding method. It consists of a “welding mainframe” and a “welding workbench.” The laser beam is transmitted through an optical fiber, converted into parallel light, and focused on the workpiece for continuous welding. The continuous output of light enhances the welding effect, resulting in finer and more aesthetically pleasing weld seams. This machine can be customized according to specific industry needs, offering different shapes and workbenches for improved automation.

Technical Parameters

Model	3HE-MF500W	3HE-MF750W	3HE-MF1000W	3HE-MF1500W	3HE-MF2500W
Optical Parameters
Work Model	Continuous/Modulation
Max Power(W)	500	750	1000	1500	2500
Wavelength(nm)	1080
Repetitive Rate(Hz)	0-5000		500-5000		0-5000
Pulse Width(ms)	0.05-50		0.05-0.6		0.05-50
Output Power Stability	<2%
Red Light	Yes
Output Connector	QBH (Customizable)
Fiber Core Diameter	25, 50, 100 (Optional)				50, 100, 200 (Optional)
BBP (mm.mrad)	0.4, 2, 5				2, 5, 10
Input Voltage(VAC@47-63H2)	200-240, Single-phase				340-420, Three-Phase-Five-Wire
Cooling Way	Water Cooling
Operating Temperature(ºC)	10-40
Power Consumption(kW)	<4	<5	<7	<8	<9
Control Model	External RS232/ External AD
Power Adjustment(%)	10-100

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Sales Manager: Miss Debby

Other Products and Businesses

Our company specializes in supplying various industrial products, including agricultural gearboxes, power output shafts, sprockets, hydraulic couplings, worm gear reducers, racks, roller chains, pulleys, planetary gearboxes, timing pulleys, bushings, and more. We take pride in offering high-quality products, competitive prices, and exceptional customer service. We welcome custom orders based on drawings and samples, ensuring that our products meet your specific requirements.

Frequently Asked Questions

1. What materials can the 2000W/1500W Automatic Type Laser Welding Machine weld?
2. How long is the service life of the laser in this machine?
3. Does this machine require regular replacement of consumables?
4. Can the machine be integrated with automated workbenches or robots?
5. What are the customizable options available for this machine?

Performance Characteristics of Laser Welding Machine

Laser welding machine is a high-tech equipment that uses laser technology to weld metals. It has many performance characteristics that make it stand out in the welding industry:

• Precise Welding: Laser welding machine uses a focused laser beam to create a precise and accurate weld, making it ideal for intricate welding jobs.
• High Speed: The laser welding machine has a high welding speed, which reduces the welding time and increases production efficiency.
• Non-Contact Welding: Laser welding machine uses a non-contact welding process, which reduces the risk of contamination and minimizes the damage to the material.
• Low Heat Input: Laser welding machine has a low heat input, which reduces the heat-affected zone and minimizes the distortion of the material.
• Wide Range of Material Compatibility: Laser welding machine can weld a wide range of materials, including metals, plastics, ceramics, and more.

Types and Characteristics of Laser Welding Machine

There are several types of laser welding machines available in the market, including:

• CO2 Laser Welding Machine: It is suitable for welding thick materials and has good welding depth.
• Fiber Laser Welding Machine: It is suitable for welding thin materials and has high welding speed.
• YAG Laser Welding Machine: It is suitable for welding small and precise parts.

The characteristics of laser welding machines vary depending on the type and model. However, some common characteristics include:

• High Welding Speed: Laser welding machines have a high welding speed, which reduces the welding time and increases production efficiency.
• High Precision: Laser welding machines have a high precision, which ensures accurate and consistent welding results.
• Non-Contact Welding: Laser welding machines use a non-contact welding process, which reduces the risk of contamination and minimizes the damage to the material.
• Wide Range of Material Compatibility: Laser welding machines can weld a wide range of materials, including metals, plastics, ceramics, and more.

Advantages of Laser Welding Machine Made of Different Materials

The advantages of laser welding machine made of different materials are:

• Metal: Laser welding machine is suitable for welding various types of metals, including stainless steel, aluminum, and titanium. It provides high-quality and strong welds, making it ideal for applications in the automotive and aerospace industries.
• Plastic: Laser welding machine is suitable for welding various types of plastics, including ABS, PVC, and PP. It provides high-quality and precise welds, making it ideal for applications in the medical device and electronics industries.
• Ceramic: Laser welding machine is suitable for welding various types of ceramics, including zirconia, alumina, and silicon nitride. It provides high-quality and precise welds, making it ideal for applications in the energy sector.

Application of Laser Welding Machine in Various Fields

Laser welding machine has a wide range of applications in various fields, including:

• Automotive Industry: Laser welding machine is used to weld car body parts, transmission systems, and exhaust systems.
• Aerospace Industry: Laser welding machine is used to weld aircraft components, engine parts, and missile components.
• Medical Device Manufacturing: Laser welding machine is used to weld medical devices, implants, and surgical instruments.
• Electronics Industry: Laser welding machine is used to weld electronic components, connectors, and sensors.
• Energy Sector: Laser welding machine is used to weld solar cells, fuel cells, and batteries.

Future Development Trends and Opportunities of Laser Welding Machine Products

The future development trends and opportunities of laser welding machine products are:

• Increased Automation: Laser welding machines are becoming more automated, which reduces labor costs and increases production efficiency.
• Improved Beam Quality: Laser welding machines are being developed with improved beam quality, which improves welding precision and quality.
• Application in New Fields: Laser welding machines are being applied in new fields, such as the food industry and the jewelry industry.
• Increased Demand: The demand for laser welding machines is expected to increase in the coming years, driven by the growth of the automotive, aerospace, and electronics industries.

How to Choose a Suitable Laser Welding Machine

Choosing a suitable laser welding machine can be analyzed from several aspects:

• Material Compatibility: Choose a laser welding machine that is compatible with the material you want to weld.
• Welding Type: Choose a laser welding machine that is suitable for the type of welding you want to perform, such as spot welding or seam welding.
• Power Requirements: Choose a laser welding machine that has the required power output for your welding needs.
• Automation Level: Choose a laser welding machine that has the required automation level for your production needs.
• Beam Quality: Choose a laser welding machine that has the required beam quality for your welding needs.
• Cooling System: Choose a laser welding machine that has a suitable cooling system to prevent overheating during the welding process.

Summary

Laser welding machine is a high-tech equipment that uses laser technology to weld metals. It has many performance characteristics that make it stand out in the welding industry. There are several types of laser welding machines available in the market, including CO2 laser welding machine, fiber laser welding machine, and YAG laser welding machine. Laser welding machines have a wide range of applications in various fields, including the automotive industry, aerospace industry, medical device manufacturing, electronics industry, and energy sector. The future development trends and opportunities of laser welding machine products include increased automation, improved beam quality, application in new fields, and increased demand. When choosing a suitable laser welding machine, it is important to consider material compatibility, welding type, power requirements, automation level, beam quality, and cooling system.

Disclaimer: All content on this page is from the Internet, and is only for reference for product selection. Our products are replacement parts, not original spare parts. We are not the holder of the original trademarks of the content, our products are only suitable for after-sales replacement parts and not original spare parts, our replacement parts can be perfectly adapted to the original spare parts. If you need to buy original spare parts, please contact the original factory to buy.

Author: Dream