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China Good quality OEM/ODM Factory Price 1000W 2000W 6 Axis Automatic Fiber Laser Welding Machine for Turkey Kettle Teapot with high quality
China Good Quality OEM/ODM Factory Price 1000W 2000W 6 Axis Automatic Fiber Laser Welding Machine for Turkey Kettle Teapot
Product Description
The OEM/ODM Factory Price 1000W 2000W 6 Axis Automatic Fiber Laser Welding Machine for Turkey Kettle Teapot is a high-quality and efficient welding machine. It utilizes fiber continuous laser welding technology, which offers several advantages over YAG pulse laser welding:
- The fiber continuous laser welding machine uses a 500W-2000W laser, ensuring a long service life of up to 100,000 hours.
- The electro-optic conversion efficiency is high, with over 25%-30% of power energy being converted into laser, which is more than 10 times the conversion rate of YAG laser.
- The machine has no consumables, eliminating the need for regular replacement of xenon lamps and lenses.
- It has low energy consumption, saving electricity, high stability, and requires minimal maintenance, resulting in lower overall costs.
- The laser welding energy density is high, allowing for fast welding speed, thin weld seams, minimal thermal deformation, and a narrow and deep heat affected zone.
- With optical fiber output, it can easily be matched with automated workbenches or robots to improve production efficiency and support continuous 24-hour work.
- Customizable large workbenches and XYZ axis travel are available to meet specific requirements.
Principle:
The fiber continuous welding machine is a high-end, new type of welding method. It consists of a “welding mainframe” and a “welding workbench”. The laser beam is coupled to the optical fiber, transmitted over a long distance, and processed into parallel light. This focused light performs continuous welding on the workpiece, resulting in stronger welding effects, finer and more beautiful weld seams. The equipment can be customized according to the specific needs of different industries, matching the shape and workbench on the production site and supporting automation work.
Technical Parameters:
Model | 3HE-MF500W | 3HE-MF750W | 3HE-MF1000W | 3HE-MF1500W | 3HE-MF2500W |
Optical Parameters | |||||
Work Model | Continuous/Modulation | ||||
Max Power (W) | 500 | 750 | 1000 | 1500 | 2500 |
Wavelength (nm) | 1080 | ||||
Repetitive Rate (Hz) | 0-5000 | 500-5000 | 0-5000 | ||
Pulse Width (ms) | 0.05-50 | 0.05-0.6 | 0.05-50 | ||
Output Power Stability | <2% | ||||
Red Light | Yes | ||||
Output Connector | QBH (Customizable) | ||||
Fiber Core Diameter | 25, 50, 100 (Optional) | 50, 100, 200 (Optional) | |||
BBP (mm · mrad) | 0.4, 2, 5 | 2, 5, 10 | |||
Input Voltage (VAC @ 47-63Hz) | 200-240, Single-phase | 340-420, Three-Phase-Five-Wire | |||
Cooling Way | Water Cooling | ||||
Operating Temperature (ºC) | 10-40 | ||||
Power Consumption (kW) | <4 | <5 | <7 | <8 | <9 |
Control Model | External RS232/External AD | ||||
Power Adjustment (%) | 10-100 |
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Frequently Asked Questions:
- What are the advantages of using fiber continuous laser welding machines over YAG pulse laser welding machines?
- How long is the service life of the laser in the fiber continuous welding machine?
- What is the energy conversion rate of the fiber continuous laser welding machine?
- Does the fiber continuous laser welding machine require regular replacement of consumables?
- Can the fiber continuous laser welding machine be integrated with automated workbenches or robots?
Our company mainly supplies various industrial products, including agricultural gearboxes, power output shafts, sprockets, hydraulic couplings, worm gear reducers, racks, roller chains, pulleys, planetary gearboxes, timing pulleys, bushings, and more. We take pride in offering high-quality products, competitive prices, and excellent customer service. We welcome customizations based on drawings and samples to meet unique requirements.
Performance Characteristics of Laser Welding Machine
Laser welding machine is a high-tech equipment that uses laser technology to weld metals. It has many performance characteristics that make it stand out in the welding industry:
- Precise Welding: Laser welding machine uses a focused laser beam to create a precise and accurate weld, making it ideal for intricate welding jobs.
- High Speed: The laser welding machine has a high welding speed, which reduces the welding time and increases production efficiency.
- Non-Contact Welding: Laser welding machine uses a non-contact welding process, which reduces the risk of contamination and minimizes the damage to the material.
- Low Heat Input: Laser welding machine has a low heat input, which reduces the heat-affected zone and minimizes the distortion of the material.
- Wide Range of Material Compatibility: Laser welding machine can weld a wide range of materials, including metals, plastics, ceramics, and more.
Types and Characteristics of Laser Welding Machine
There are several types of laser welding machines available in the market, including:
- CO2 Laser Welding Machine: It is suitable for welding thick materials and has good welding depth.
- Fiber Laser Welding Machine: It is suitable for welding thin materials and has high welding speed.
- YAG Laser Welding Machine: It is suitable for welding small and precise parts.
The characteristics of laser welding machines vary depending on the type and model. However, some common characteristics include:
- High Welding Speed: Laser welding machines have a high welding speed, which reduces the welding time and increases production efficiency.
- High Precision: Laser welding machines have a high precision, which ensures accurate and consistent welding results.
- Non-Contact Welding: Laser welding machines use a non-contact welding process, which reduces the risk of contamination and minimizes the damage to the material.
- Wide Range of Material Compatibility: Laser welding machines can weld a wide range of materials, including metals, plastics, ceramics, and more.
Advantages of Laser Welding Machine Made of Different Materials
The advantages of laser welding machine made of different materials are:
- Metal: Laser welding machine is suitable for welding various types of metals, including stainless steel, aluminum, and titanium. It provides high-quality and strong welds, making it ideal for applications in the automotive and aerospace industries.
- Plastic: Laser welding machine is suitable for welding various types of plastics, including ABS, PVC, and PP. It provides high-quality and precise welds, making it ideal for applications in the medical device and electronics industries.
- Ceramic: Laser welding machine is suitable for welding various types of ceramics, including zirconia, alumina, and silicon nitride. It provides high-quality and precise welds, making it ideal for applications in the energy sector.
Application of Laser Welding Machine in Various Fields
Laser welding machine has a wide range of applications in various fields, including:
- Automotive Industry: Laser welding machine is used to weld car body parts, transmission systems, and exhaust systems.
- Aerospace Industry: Laser welding machine is used to weld aircraft components, engine parts, and missile components.
- Medical Device Manufacturing: Laser welding machine is used to weld medical devices, implants, and surgical instruments.
- Electronics Industry: Laser welding machine is used to weld electronic components, connectors, and sensors.
- Energy Sector: Laser welding machine is used to weld solar cells, fuel cells, and batteries.
Future Development Trends and Opportunities of Laser Welding Machine Products
The future development trends and opportunities of laser welding machine products are:
- Increased Automation: Laser welding machines are becoming more automated, which reduces labor costs and increases production efficiency.
- Improved Beam Quality: Laser welding machines are being developed with improved beam quality, which improves welding precision and quality.
- Application in New Fields: Laser welding machines are being applied in new fields, such as the food industry and the jewelry industry.
- Increased Demand: The demand for laser welding machines is expected to increase in the coming years, driven by the growth of the automotive, aerospace, and electronics industries.
How to Choose a Suitable Laser Welding Machine
Choosing a suitable laser welding machine can be analyzed from several aspects:
- Material Compatibility: Choose a laser welding machine that is compatible with the material you want to weld.
- Welding Type: Choose a laser welding machine that is suitable for the type of welding you want to perform, such as spot welding or seam welding.
- Power Requirements: Choose a laser welding machine that has the required power output for your welding needs.
- Automation Level: Choose a laser welding machine that has the required automation level for your production needs.
- Beam Quality: Choose a laser welding machine that has the required beam quality for your welding needs.
- Cooling System: Choose a laser welding machine that has a suitable cooling system to prevent overheating during the welding process.
Summary
Laser welding machine is a high-tech equipment that uses laser technology to weld metals. It has many performance characteristics that make it stand out in the welding industry. There are several types of laser welding machines available in the market, including CO2 laser welding machine, fiber laser welding machine, and YAG laser welding machine. Laser welding machines have a wide range of applications in various fields, including the automotive industry, aerospace industry, medical device manufacturing, electronics industry, and energy sector. The future development trends and opportunities of laser welding machine products include increased automation, improved beam quality, application in new fields, and increased demand. When choosing a suitable laser welding machine, it is important to consider material compatibility, welding type, power requirements, automation level, beam quality, and cooling system.
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Author: Dream